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鑄件的精度和生產過程的經濟表現,主要取決于這道工序。在很多現代化的配重鐵車間(jian)里,造型造芯(xin)(xin)都(dou)實現了機(ji)械(xie)化(hua)或自動化(hua)。常用的砂型造型造芯(xin)(xin)設備有高、中、低壓造型機(ji)、拋砂機(ji)、無箱射壓造型機(ji)、射芯(xin)(xin)機(ji)、冷和(he)熱芯(xin)(xin)盒機(ji)等。
叉車配重鐵(tie)工藝可(ke)分為(wei)(wei)三個基本部分,即配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)金(jin)(jin)屬(shu)(shu)準(zhun)備(bei)、鑄(zhu)型(xing)(xing)準(zhun)備(bei)和鑄(zhu)件(jian)處理(li)。 配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)金(jin)(jin)屬(shu)(shu)是指配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)生(sheng)產中用(yong)于(yu)澆注鑄(zhu)件(jian)的金(jin)(jin)屬(shu)(shu)材(cai)料,它是以一種金(jin)(jin)屬(shu)(shu)元素(su)為(wei)(wei)主要(yao)成分,并加入其他(ta)金(jin)(jin)屬(shu)(shu)或非金(jin)(jin)屬(shu)(shu)元素(su)而(er)組(zu)成的合(he)金(jin)(jin),習慣上稱為(wei)(wei)配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)合(he)金(jin)(jin),主要(yao)有鑄(zhu)鐵(tie)、鑄(zhu)鋼和配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)有色合(he)金(jin)(jin)。叉(cha)車配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)按(an)造型(xing)(xing)材(cai)料的不同(tong),又(you)可(ke)分為(wei)(wei)兩大類(lei)(lei):一類(lei)(lei)以天然礦(kuang)產砂石作(zuo)為(wei)(wei)主要(yao)造型(xing)(xing)材(cai)料,如熔模配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)、殼型(xing)(xing)配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)、負(fu)壓(ya)配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)、泥(ni)型(xing)(xing)配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)、實型(xing)(xing)配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)、陶(tao)瓷型(xing)(xing)配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)等;一類(lei)(lei)以金(jin)(jin)屬(shu)(shu)作(zuo)為(wei)(wei)主要(yao)鑄(zhu)型(xing)(xing)材(cai)料,如金(jin)(jin)屬(shu)(shu)型(xing)(xing)配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)、離(li)心配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)、連(lian)續配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)、叉(cha)車配(pei)(pei)件(jian)鐵(tie)、低壓(ya)配(pei)(pei)重(zhong)(zhong)(zhong)(zhong)鐵(tie)等。
配重塊結(jie)構(gou)設計除應符合(he)(he)機(ji)器設備本身的要求和機(ji)械(xie)加(jia)工(gong)工(gong)藝(yi)性的要求外(wai),還(huan)應符合(he)(he)鑄造工(gong)藝(yi)的要求,配重塊(kuai)的結(jie)構(gou)設計應注(zhu)意以下幾(ji)點:
一、要便于制(zhi)造模型、芯盒和造型:
1)配(pei)重(zhong)塊的(de)外形應(ying)力求簡單,以便于起模,應(ying)盡量使鑄(zhu)造(zao)分(fen)型面(mian)為(wei)平面(mian),且數目小(xiao);
2)配重塊的內腔(qiang)應力求(qiu)鑄造時(shi)不用或少用型(xing)芯,當采用型(xing)芯時(shi),應方便其支撐(cheng)、固定及排(pai)氣出砂(sha),時(shi)應設有(you)足夠(gou)的工藝孔(kong);
3)對于配重塊內(nei)外(wai)側面及加強肋等(deng)結構,應在(zai)起模方向(xiang)設有的結構斜(xie)度;
4)配重塊上的(de)凸(tu)臺部(bu)分與配重鐵本體不應相差過大(da),好取(qu)同(tong)一高度,同(tong)一面上的(de)距離較(jiao)近的(de)幾個凸(tu)臺,好連成整體的(de)凸(tu)起部(bu)分。
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